Publication Type : Journal Article
Publisher : Springer
Source : International Journal on Interactive Design and Manufacturing (IJIDeM)
Url : https://link.springer.com/article/10.1007/s12008-022-01146-y
Campus : Chennai
School : School of Engineering
Year : 2022
Abstract : The quantitative effects of cutting speed, feed and depth of cut on surface quality of the turned 316 LVM stainless steel work piece and tool wear of the TiAlN/CrN coated insert was investigated using Response surface methodology. Subsequently, FEM analysis of the tool wear using DEFORM-3D software was carried out. ANOVA analysis was formulated and regression was performed to understand the interactive effect of the process variables on the quality indicators. Further, a FEM-based method is defined to predict the advancement of tool wear during cutting operations. The cutting process was simulated using Deform 3D FEM software, and a suitable subroutine was added to the software to assess tool wear. An estimation of the tool wear value is made using well-known analytical models. The FEM model was calibrated and validated through experimental tests by turning 316 LVM stainless steel with ISO P40 TiAlN/CrN coated tools. The results from the FEM analysis and the experimental data were in good agreement.
Cite this Research Publication : Patnaik, L., Kumar, S., Gajjar, J., Dash, P., Maity, S. R., Łępicka, M., & Devi, P. B,Box–Behnken based investigation of surface quality and tool wear rate and FEM analysis of tool wear in TiAlN/CrN coated carbide tool. International Journal on Interactive Design and Manufacturing (IJIDeM),2022.